Envelope Printing Capabilities

Western States offers a variety of printing methods for your convenience. The method of printing used depends on the customer’s exact need and budget. There are multiple ways that Western States can print envelopes for you:

Flexography (Flexo)

Flexography, typically referred to as "flexo" printing, is ideal for quality printed pieces that need to be completed quickly, economically, or in large quantities. An offshoot of letterpress, flexography uses the same raised image area, which is inked by an anilox roll. The roll is pressed directly against the envelope die cut to produce the image. Unlike heavy paste inks used on a traditional letterpress, flexographic ink is very watery. Consequently, the inks system consists of only two rollers rather than multiple-form rollers with heavy inks. Photopolymer plates are used for flexography printing. Whether water- or alcohol-based, flexographic inks enable high-speed print runs that dry instantly.

Offset (Lithography)

When letterpress quality is not acceptable, lithography or "offset" printing is a wise choice. Lithography delivers exceptional print quality but is not as economical as letterpress or flexography.

Using a flat printing plate, lithography relies on the principle that the non-image area has an affinity to water, and the image area has an affinity to paste inks.

Instead of directly applying the image to the paper from a printing plate, the image is first transferred to a rubber blanket, which then offsets the image onto the paper. This method is called "offset" because the image is not printed directly from the plate to the paper.

We also offer UV drying capabilities on select four-color printing jobs.

Digital

Our digital printing capabilities offer a comprehensive solution for businesses seeking high-quality, customized, and efficient printing services for short run jobs.

This technology allows for on-demand printing, reducing waste and enabling businesses to print materials precisely when they're needed.

Let Western States deliver our digital printing solutions to you!

Laser M & Inkjet presses deliver precise, get-noticed color on envelope quantities of 5,000 or less. It’s also ideal for companion pieces such as reply cards, brochures & flyers.

Digital Inkjet produces brilliant process or monochrome color for quantities of 10,000 or less. Plus, it’s perfect for barcoding and cratiave sharp images requiring versatile output capabilities.

DID YOU KNOW - we have 300+ digital products for use on digital equipment.
Check them out

Firejet Digital

FireJet printing refers to our state-of-the-art digital inkjet printing system designed to get the job done. It's known for its ability to print on a wide variety of materials – including Bubble-Lite® Mailers and even tiny 2-1/2” x 4-1/2” envelopes!
Need variable data? This workhorse delivers variable data & consecutive numbering with ease.

Before we print for you...

Please note that all our printing prices are per 1,000 plain envelopes, unless otherwise specified. Since there are several options and specifications to consider when printing envelopes, please contact us first to discuss how we can best meet your needs and find the most economical solution.

Curious about accepted file formats and sending your artwork? View our Files & Formats section.